Activities of this group include designing of parts, engineering analysis and finally preparing parts drawing including drawing of engine parts or other instruments.
This unit is ready to provide designing, analysis and drawing services to other companies. At the end, the data are provided to companies in the form of a ready package.
Examples of designing unit activities :
|
Index of designing unit activities in the field of
designing, modeling and drawing for research projects |
|
Engine type |
Model + drawing
(part) |
Model + drawing
(assembly)) |
Total |
List of important parts |
|
MT4.244 |
23 |
10 |
33 |
Exhaust manifold (turbo side) for two types of turbo GT20
Exhaust manifold (turbo above) for two types of turbo TB25
Cast iron filter head assembly-cylinder body |
|
T4.248 EXTRA |
7 |
10 |
17 |
Induction manifold - Exhaust manifold – Dipstick pipe and
tube |
|
T4.248 |
6 |
- |
6 |
Waste gate bracket |
|
MT4.244 EXTRA |
5 |
- |
5 |
Thermostat housing – waste gate bracket |
|
MTI 4.244 |
8 |
17 |
15 |
Cylinder head cover assembly- crankshaft pulley Oil and fuel
pipes assembly |
| T4.248 STAGE I |
- |
1 |
1 |
|
|
135Ti CNG |
3 |
- |
3 |
Induction manifold – Cylinder head |
| 4.236 LPG |
2 |
1 |
3 |
|
| 4.248 NG |
1 |
- |
1 |
Piston |
|
4.236 NG |
6 |
1 |
7 |
Piston |
|
MT6.366 |
1 |
1 |
2 |
Twin oil filter head assembly and part |
|
6.60 TR |
8 |
1 |
9 |
PCV assembly including 8 parts – Cast iron timing case Left
rocker lever – Right rocker lever |
|
6.60 HP |
8 |
1 |
9 |
PCV assembly including 8 parts |
|
M3.153 |
2 |
- |
2 |
Cast iron timing case, Cylinder head |
|
TOTAL |
81 |
33 |
114 |
|
Examples of other activities of designing unit in the field of research projects - mass production problems - establishing production systems
Simulation and providing optimized design of cylinder head in location of angle of atomizer, by considering other variables (atomizer – piston), and preparing related drawing (4.236 EURO II engine)
Modeling of air and exhaust ports of cylinder head in 4.236 CNG EURO II engine in order to design combustion chamber of piston head.
Modeling and providing manufacturing design of combustion chamber of piston head, used in research project of 4.236 CNG EURO II engine
Modeling and providing drawing of manufacturing mixer assembly, used in 4.236 CNG EURO II engine project, including 9 parts.
Calculation of compression ratio and designing of combustion chamber for 4.236 NG engine and providing its drawing by simulating and carrying out necessary calculation.
Calculation of compression ratio and designing of combustion chamber for 4.248 NG engine and providing its drawing by simulating and carrying out necessary calculation.
Software simulation and carrying out necessary calculations in order to provide cylinder head new drawing by re engineering in M3-153 new engine project
Investigating, designing and changing agricultural 4.248 engines cylinder block into turbo one and preparing locations for turbo & oil jet.
Taking action in re- engineering, and localizing of PCV part, Trouble shooting of assembling and designing of imported sample, designing 2 assemblies for 4, 6 cylinder engine by preparing and providing necessary models, related drawings and supervision on their manufacturing.
|
List of modeled and drawn parts of engines produced by
designing unit of engineering research |
|
Number of options in drawing |
Total number of models or assembly with drawing |
Explanations Engine
type |
Row |
| |
58 |
6.60 |
1 |
| 47 |
135Ti |
2 |
| 39 |
4.40 LT |
3 |
| 4 |
4.248 |
4 |
| 8 |
2.236 |
5 |
| 5 |
3.152 |
6 |
| 5 |
13 |
4.41 |
7 |
| 30 |
200 |
Renault C4 &D41 |
8 |
| 276 |
161 |
total without
considering Renault and 4.41 |
| 311 |
374 |
total by
considering Renault and 4.41 |
 |
 |
|
3 dimensional model of new design of oil filter head used in 6 –
cylinder MT6.366 engine project. |
Fluid pressure analyses of oil filter head design in the fluent soft
ware. |
 |
 |
|
Stress analysis by finite element method for oil filter head design in
cosmos works soft ware. |
Fluid flow speed analysis for oil filter head design in fluent soft
ware. |
 |
 |
|
The new design of exhaust manifold of MT4.244 stage II engine equipped
with TB25 turbocharger. Part number 4TR2459 |
The new design of exhaust manifold of MT4.244 stage II engine equipped
with GT20 turbocharger. Part number 4TR2352 |
 |
 |
|
Fluid flow analysis in exhaust manifold of MT4 -244 stage II engine with
TB25 turbo charger, in cosmos flow works soft ware. |
Fluid flow analysis in exhaust manifold of MT4.244 stage II with GT20
turbocharger in Cosmos flow works. |