Today : 98
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Month : 305
 
  Research activities for part's design
Activities of this group include designing of parts, engineering analysis and finally preparing parts drawing including drawing of engine parts or other instruments.

This unit is ready to provide designing, analysis and drawing services to other companies. At the end, the data are provided to companies in the form of a ready package.

Examples of designing unit activities :
Index of designing unit activities in the field of designing, modeling and drawing for research projects
 Engine type Model + drawing

(part)
Model + drawing

(assembly))
Total List of important parts
MT4.244 23 10 33 Exhaust manifold (turbo side) for two types of turbo GT20

Exhaust manifold (turbo above) for two types of turbo TB25

Cast iron filter head assembly-cylinder body
T4.248 EXTRA 7 10 17 Induction manifold - Exhaust manifold – Dipstick pipe and tube
T4.248 6 - 6 Waste gate bracket
MT4.244 EXTRA 5 - 5 Thermostat housing – waste gate bracket
MTI 4.244 8 17 15 Cylinder head cover assembly- crankshaft pulley Oil and fuel pipes assembly
T4.248 STAGE I - 1 1  
135Ti CNG 3 - 3 Induction manifold – Cylinder head
4.236 LPG 2 1 3  
4.248 NG 1 - 1 Piston
4.236 NG 6 1 7 Piston
MT6.366 1 1 2 Twin oil filter head assembly and part
6.60 TR 8 1 9 PCV assembly including 8 parts – Cast iron timing case Left rocker lever – Right rocker lever
6.60 HP 8 1 9 PCV assembly including 8 parts
M3.153 2 - 2 Cast iron timing case, Cylinder head
TOTAL 81 33 114  

Examples of other activities of designing unit in the field of research projects - mass production problems -                              establishing production systems

Simulation and providing optimized design of cylinder head in location of angle of atomizer, by considering other variables (atomizer – piston), and preparing related drawing (4.236 EURO II engine)

Modeling of air and exhaust ports of cylinder head in 4.236 CNG EURO II engine in order to design combustion chamber of piston head.

Modeling and providing manufacturing design of combustion chamber of piston head, used in research project of 4.236 CNG EURO II engine

Modeling and providing drawing of manufacturing mixer assembly, used in 4.236 CNG EURO II engine project, including 9 parts.

Calculation of compression ratio and designing of combustion chamber for 4.236 NG engine and providing its drawing by simulating and carrying out necessary calculation.

Calculation of compression ratio and designing of combustion chamber for 4.248 NG engine and providing its drawing by simulating and carrying out necessary calculation.

Software simulation and carrying out necessary calculations in order to provide cylinder head new drawing by re engineering in       M3-153 new engine project

Investigating, designing and changing agricultural 4.248 engines cylinder block into turbo one and preparing locations for turbo & oil jet.

Taking action in re- engineering, and localizing of PCV part, Trouble shooting of assembling and designing of imported sample, designing 2 assemblies for 4, 6 cylinder engine by preparing and providing necessary models, related drawings and supervision on their manufacturing.

 List of modeled and drawn parts of engines produced by designing unit of engineering research
 Number of options in drawing  Total number of models or assembly with drawing  Explanations          Engine type Row
  58 6.60 1
47 135Ti 2
39 4.40 LT 3
4 4.248 4
8 2.236 5
5 3.152 6
5 13 4.41 7
30 200 Renault C4 &D41 8
276 161  total without considering Renault and 4.41
311 374  total by considering Renault and 4.41

3 dimensional model of new design of oil filter head used in 6 – cylinder MT6.366 engine project. Fluid pressure analyses of oil filter head design in the fluent soft ware.
Stress analysis by finite element method for oil filter head design in cosmos works soft ware. Fluid flow speed analysis for oil filter head design in fluent soft ware.
The new design of exhaust manifold of MT4.244 stage II engine equipped with TB25 turbocharger. Part number 4TR2459 The new design of exhaust manifold of MT4.244 stage II engine equipped with GT20 turbocharger. Part number 4TR2352
Fluid flow analysis in exhaust manifold of MT4 -244 stage II engine with TB25 turbo charger, in cosmos flow works soft ware. Fluid flow analysis in exhaust manifold of MT4.244 stage II with GT20 turbocharger in Cosmos flow works.